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I have no idea if it will work but, yesterday I read that a soak in WATER for maybe a week or so and the rust will wash off! What do you have to lose?
If you do try this please let us know.
Mike
A good blasting is best. But not allways the easiest to find a place that can/will do it.
At home, a wire wheel on a cordless drill and big and small hand brushes will do. Then you will need some type of rust converter. POR15 metal ready?
(I don't know what is a good product for this. Sorry.)
Then high temp paint after the header is rewashed of the dust and dry.
I did the wire wheel and sandpaper on a previous set but this one is a lot crustier. I will try to find a place to have them blasted. Thanks for all the replies.