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My '68 Charger restoration

67Charger

Well-Known Member
Local time
11:53 PM
Joined
Jan 1, 2010
Messages
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333
Location
Erda, UT
Here is my midlife crisis car, a gift from my wife for my 30th B-day. Granted, I'm only 30, but my wife says I don't get to buy a red Corvette when I turn 40, I have to build my crisis car myself. This is what she bought me, explaining that it will take 10 years to finish, so I'd better get started now. It is a no frills 383/auto, and as such, I can do whatever I want to it rather than worry about #'s matching anything like on my '67. This post documents everything from the purchase date of January 15, 2010 through about June 1.


Here's the pics from the craigslist ad.

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Here's some more detailed pics once I got her home.

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Sitting with my '67

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Mexican registration stickers from the '70's

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Excavation has begun. Hood is trash, as is the RF fender. I removed them for better access to the engine and to begin assesment of the frame.

The engine cranks and tries to fire, but more exhaust was coming out the valve cover than the pipes, so I've got a burnt piston or something equally bad. No bother, I just won't mess with it anymore and move on to the body for now. I've unbolted the K-frame and loosened the control arms, I just need to ditch the t-bars and trans crossmember and the K-frame assembly will get pulled. Hopefully tonight I'll get to do so.

A rough life in the Mexican desert has led to massive amounts of silt in the frame and body work, holding moisture and causing rot. The car had a vinyl top that failed and caused rust all around the roof, so it will need replacement. Lower quarters, rear decklid, rear filler, sail panels, package tray, trunk floor, all shot. Ironically, the floors are perfect.

I'm just moving my way back and excavating before I cut metal and blast, patch and replace.

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Rust in the lower A-pillar

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K-member assembly out. What a pain!

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I sliced the roof skin off to see what was underneath. All I can say is WOW. Stupid vinyl top was murder on the roof. I can patch a lot of it, but I'll need some actual parts to splice in for the bad areas.

I had already counted on a new roof skin, drip rails and rear frame bow. It's the sides that I need to start working on. Once I get the dash out, I'm going to sandblast the whole body. I'll picture frame the quarters that will be getting replaced so I can blast behind them but not lose all the structural integrity until I'm ready to replace the panels.

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Rust by the bumper mount

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Due to the extensive rust in the roof area, I've located a complete roof assembly (skin and all) that I could either install as a unit or use for parts, and a few parts cars that I can simply get the individual panels that I need to reconstruct the roof area. It's a bit beyond the hand fabricated patch method in a few areas. I'll need to get the actual factory panels. The area above the rear passenger windows is nearly gone.

On a side note, what are these numbers stamped in the flange where the 1/4 meets the roof?

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Got the dash out... No surprises underneath, just tons of dust and dirt. I also removed some of the bad 1/4 panel, and saw just what I suspected. Dirt and crap has built up in the bottom of the panel joints and rusted them out. The dirt in the last pic is a typical example of what I have been finding.

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Got the firewall completely stripped, no nasty surprises there. I was also pleasantly surprised thet the rear package tray is actually fine, it is just the lower window gutter that is shot. One less panel to R&R. I called AMD and asked them if they were planning on doing A-pillars, and they said yes, but about a year out. I should have this thing completely stripped and ready for blasting in a few weeks. I also took the time to clean out another bay in the garage for epoxy coating so I can get some of the stuff moved out of the bay the Charger is in and get some work space back.

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I have just about everything from the latch post forward stripped. I just need to remove the brake lines, tail lights and trim, rear axle and the 1/4 window assemblies, and it will be ready to blast.

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More pics coming soon!
 
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it is definetly a fixer-upper.but worth it.there is no where to go but up and you only need to stop when you're satisfied.
 
That hood modification looks like it was done by a fan of the Oldsmobile 442.
The floors appear to be quite solid in the photos,in comparison to the rest of the car.....bonus if they are.
 
Quik progress, remember the wife said you have 10 years to build it.:rolling:
Nice project and I am sure glad my roof was not in need of any work. Bummer that you are accross the country, I have a leftover non a.c. cowl section, that would work nicely for you. You will see #'s like those on every stamped sheet metal part on the car, part #'s is my guess. `68 Chargers are my favorite, thanks for saving this one and good luck. You can bet I will be watching this one!:grin:.
 
I admire you willingness to tackle this project! Some would declare it salvage by their on admittance on other threads but some of us including yourself know better and we know what it will be in the end. Hammer On!!!!!!!!!!!!!!
 
I admire you willingness to tackle this project! Some would declare it salvage by their on admittance on other threads but some of us including yourself know better and we know what it will be in the end. Hammer On!!!!!!!!!!!!!!

I fully agree! I am glad this car will come back to life one day,also love the 68'S and am very interested in watching this unfold!
 
Floors are solid, firewall is good, I have an upper and lower cowl plenum, front right frame rail, A-pillars, and a roof frame for parts, everything else I need is being reproduced except the door hinge column/panel.

The rear axle is out and it is down to removing the rear interior panels and the taillights and it is ready for it's first phase of blasting. I'm planning on windowing the original quarters and leaving them on so I can blast behind them without losing all the structural integrity until I have the new ones ready to go on. I'll post current pics later today.
 
Floors are solid, firewall is good, I have an upper and lower cowl plenum, front right frame rail, A-pillars, and a roof frame for parts, everything else I need is being reproduced except the door hinge column/panel.

The rear axle is out and it is down to removing the rear interior panels and the taillights and it is ready for it's first phase of blasting. I'm planning on windowing the original quarters and leaving them on so I can blast behind them without losing all the structural integrity until I have the new ones ready to go on. I'll post current pics later today.

nice plan can't wait to see more pictures
 
Here's a few shots of the roof, the replacement cowl, and underbody. Frame rails are good, but the back if the rockers took a pounding from accumulated silt retaining moisture. This thing spent at least 25 years in the Mexican desert in the Mexicali area. There were more "jimmy-rigs" on this thing than I've ever seen in my life combined. I pulled a rolled up newspaper out of that hole in the rocker behind all the bondo. It was a Mexican paper dated '99, and the windshield had a series of Mexican registration stickers dated back to 1975.

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Tonight's progress - One pitted cowl removed and a metric butt-load of crap exposed. NASTY! What I find most disturbing is the fact that I had already vacuumed it out "good enough" before even considering removing it for replacement. I cannot even imagine what a disaster that would have caused later on.

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I'm suprised those vent rings on the lower cowl even still exist!. Do you have doner parts for the inner rocker assemblies?. Looking good on the progress, great pics.
 
If you finish this project before 10 years do you think your wife will buy you another car that needs more work? I wish I had your abilities with bodywork. It will be awesome when done. My favorite Charger model year.
 
Donny - I have a full-tilt sand blast setup - 175 cfm I-R compressor, 30 gallon pressure pots, Bullard forced air system, and 75 TONS of #90 silica. Since none of the remaining sheetmetal will be in danger of warping, I'm heavily considering doing it myself to save the $$$ for parts. Otherwise there is a media blast outfit about 4 miles from my place.

Any compelling arguments to spend the $$$ for a media blaster rather than do it myself?
 
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