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2007 Ram: Replace the engine or replace the truck ?

WTF is a Safety Inspection? Lol! We don’t have those in Commiefornia. Don’t anybody ****’n suggest it!
 
A lot of states got rid of them. Statistical accident data compiled by insurance companies/institute showed no significant differences between states that had safety inspections and those that did not have them
 
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They forgot the state getting money.
 
WTF is a Safety Inspection? Lol! We don’t have those in Commiefornia. Don’t anybody ****’n suggest it!

Here it’s a $10 sticker that pisses me off for one full year if they put it on the windshield crooked.
 
That’s $10 per car, per year and how much time does it take to drive there, get the inspection, pay and drive home? That’s money lost.
 
The car at the wrecking yard is a 2006 Chrysler 300C. The C model denotes the 5.7 Hemi.
The old standard for picking an engine was to look for a wrecked car. This usually indicated that the car was mobile at the time that it was wrecked so the engine has a better chance of being good as opposed to a car that looks great.
This one had both air bags deployed but hardly any front end damage. At what speeds do these bags deploy? I've seen a few like this recently.

The radiator and other stuff were gone, clearing the way. I pulled the intake and got a look. It was an MDS engine like I needed.

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I'm impressed at the way they routed the heater hoses/tubes under the intake.

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The rocker arms are short! Also, look at the odd angle they have atop the valve stem.

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It seems like that would result in valve guide wear as the stem gets pushed sideways a bit during operation.

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The first thing that I actually did was to put a breaker bar on the crank pulley bolt. It spun but then stopped. I reversed and tried it backwards and got the same thing. Something was stopping it from spinning in a specific spot. There wasn't a hole in the block with a rod hanging out, so I looked at the valve train. Check out the excessive clearance at this rocker arm.

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I was able to pull the rocker away from the valve tip even more by hand. This led me to look into the intake port.....

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Yep, the dreaded intake seat failure!

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You can see the break in the seat in the above picture, The machined area where the seat is supposed to be was banged up a bit too. Surely it is repairable but I'm going to pass on this one.
I'm surprised though. Did the engine fail THEN they wrecked....OR did the engine fail and they faked a wreck to get the insurance money ?
 
Mine was built with a 3.55. This replacement axle is a 3.92. Both have limited slip diffs.
I noticed years ago that the trucks equipped with the 20" wheel option usually had the 3.92 ratio.

Yesterday I took the truck to my axle guy.


I talked to my axle guy today about changing the gearing. He suggested to look for original Chrysler gears in the junkyards because the aftermarket stuff has been problematic. Noisy gears are common according to him and he said he can't guarantee any new set will be as quiet as a factory set. I found a yard that had 3 trucks with the 3.92 limited slip differentials. Their prices are great too. $170 for an axle complete with rotors and brake cables......Score!
I thought about just getting the cleanest one of the three and swapping it in junkyard fresh.

I have pretty good luck in many situations. THIS was one of them.

I had help today getting a rear axle out of a truck. For you east coast guys, you'd wig out at what we have out here. Clean, dry parts that barely need any help to remove. A few spritzes of PB Blaster and a short breaker bar and *CRACK* the nuts came loose. Hardware can usually be used again. Getting the axle out was easy. The truck had NO bed on it so access was great.
Then.....
These axles are heavy! I've pulled and bought several 8 1/4" and 8 3/4" axles and hauled them myself. I can lift and move them with a little bit of grunting. This is a 9 1/4" truck unit with rotors and calipers. The axle tubes are 3 1/2", maybe bigger. While loading, my buddy slipped and fell....injuring his knee. I had to take a board from the back of another truck and break it down for him to use as a crutch. I helped him out, loaded the tools and was aiming to just leave the axle where it was. It was on HIS wheelbarrow though. I helped him to the truck and put the tools away. On his insistence, I went back and wheeled the axle up to the building, paid for it and plan to return for it tomorrow. My buddy and I are even now....In 2016 I hurt my back helping him load a front and rear axle from a truck that he parted out!


The axle that I brought to my axle guy was a 2002 or 2003 that I pulled from a self serve junkyard here in CA.
I was tempted to just swap the entire axle myself since the inside looked fine and the gears felt nice and tight.
My axle guy said the differential case was wasted....it had started to grind away at the main caps. The ring and pinion were fine though since any shavings that were worn off got collected by the magnet in the housing.
He took the 3.92 gears and just swapped them to my axle in the truck. My differential was still fine. He says that many of these Dodge 9 1/4 axles with the limited slip differentials have that flaw where these bolts in the case that back out and grind away at the main caps. Even at 375,000 miles, mine is still tight and quiet.
The 3.92 gears are just as quiet. The low speed throttle response is better. It feels like I don't need as much throttle input to get it up to speed. It does accelerate faster at WOT.
The cruising rpms are not that much more than before. At 75, it was turning 2200. Before, it was around 2000.
The axle guy only charged $400 to inspect the donor and to swap the gears over.
If I would have just swapped the whole axle over myself, I would have had a bad differential, damaged housing and main caps and still had to take it to the axle guy.
 
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I had 3.92s limited slip and AWD in my 06 Dakota TRX4 I gave to my dad. Was good gearing for the larger tires I had on it. I always used Amsoil and a bit of LS additive. I liked that ratio, the 4.7 was its down fall from a stop though, highway passing was a breeze. @250k and still doing fine.
 
Or a guy that just got released from prison.
 
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