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Wow! lots of work and you still haven't checked or played with the timing. That should be one of the first things you check before tearing into everything else. Now you are talking about taking off the intake. What makes you think that your balancer is not out of whack? Did you check it against...
If you have an original 1977 440 you will not be making 375-400hp. Even if you did some engine work you would most likely not be making the horsepower that you are looking to make using the Thermoquad off the 1977 engine