And my saga continues. Thought the issue was a bad starter so over the weekend I replaced the Powermaster mini starter with a Dakota Nippondenso mini starter (I have headers, so don't tell me to ditch the mini starter), AND the sluggish starting continues. Initial start up is good, it's after the car has been driven around that the restart is sluggish. The problem started late last year out of nowhere, and nothing was changed prior to this.
So now it's time to start checking wires (I know, I'm working backwards). But here's the first question, currently I have my battery negative wire grounded to the motor in the factory location which is in the front corner of the head; but I'm using aluminum heads, and it's always been grounded there. After reading some articles, it looks like aluminum isn't the best conductor of electrical current vs steel, so should the battery negative cable be relocated to somewhere on the engine block since the back ground cable to the firewall comes off the block. Or maybe first check all the other wires going to/from the starter. And I've already replaced the starter relay.
So now it's time to start checking wires (I know, I'm working backwards). But here's the first question, currently I have my battery negative wire grounded to the motor in the factory location which is in the front corner of the head; but I'm using aluminum heads, and it's always been grounded there. After reading some articles, it looks like aluminum isn't the best conductor of electrical current vs steel, so should the battery negative cable be relocated to somewhere on the engine block since the back ground cable to the firewall comes off the block. Or maybe first check all the other wires going to/from the starter. And I've already replaced the starter relay.