I found these four comments on a '71-'72 Road Runner forum and I am not even sure what they are talking about, not my experience anyway: "Ok, I'm curious, on doors, is a crack in the metal by the mirror common? I'm guessing maybe so? Fatigue from weight of door?" "Extremely common" "every 71 B I've owned has had it" "Both 71s I owned first the crack then upper door hinge came loose."
Interesting. I have my 73- no cracks 72 Charger- no cracks 71 parts car- no cracks Doors from a 74 Charger- no cracks One door from another 74 Charger- no cracks Maybe I'm not looking in the right place? Where are they in relation to the hinge?
Got to agree with yy1 never had any with cracks! Maybe if there from a place that gets cold and hot alot? Not sure how Mexico is on temp in fl everything is hot
Possibly stress fracture from hinge roller and over-center rod sticking. The roller and over-center rod on my driver's door hinge would not budge when trying to shut the door. Liberal application of lithium grease to what I could get to on the internal surface, and a finger tip of axle grease to the rod end surface and it finally let up.
I think it's an issue of how the sheetmetal is stretched in that area because of the curve and the fact that it probably flexes when the door is opened. My B7 car (pictured) has it on the passenger side and my butterscotch car has it on the drivers door.
Those photos in post #13 and #18 looks like the exact area that would bump into the drip rail molding when you close/slam the door.
Oddly enough, I have a 1972 Cutlass sitting in my barn with a door crack in the same place. Must be stresses from the hinge area directed in that spot.