The body shop only needed to know 4 door, from station wagon, 2 door and so on. Are you referring to the Body in white panel assembly stage? Wouldn't the body shop also need to know panel details to construct a specific car? i.e 26 inch radiator support? Provision for A/C? Dash frame?
Body tags were assigned as they came out of paint and as it entered the first step of production. How does one account for painted tags? This would mean that the SO/VON was not assigned to the car until after paint meaning the numbers would be above the paint and not under the paint. Tags were attached before paint.
The body shop and paint department each have bank of bodies. Please walk me through this one. I don't understand the comment.
In paint they had them in every color they made. Again. Please clarify this statement.
Starting times were staggered to keep the banks full. Any vehicle could be pulled at anytime or changed till the vin was stamped on the frame, then it was truly born, but the body could still be change and tag reinstalled. That left room for in system damage, say, if car body fall off a carrier or so on........We've compared the sequence number assigned to Lynch Road cars to the VINs assigned. The number of body's produced exceeds the number of VINs assigned. Given what we know about mass production and errors, the only reason we can come up with right now is to account for failed assemblies i.e. welds that didn't meet standard, misalignment of panels, improper panels were used i.e. incorrect a/c application or other manufacturing mistakes where the body was scrapped and the assembly process started over again with another body. The percentage of unaccounted for bodies appears to fall into an acceptable range of manufacturing errors.