eldubb440, great post!!! Did you replace any metal (besides the trunk pan which I assume you replaced)? Where did you get your metal? I see you took off the quarter panel skins, rear cross rail, floor extensions, trunk floor reinforcement set, trunk pan. What did I miss? (I probably need to purchase everything I mentioned since my stuff is rotten pretty bad and banged up.)
In what order did you reassemble the pieces? And novice question: is all the sheet metal welded on? (I'm pretty sure the answer is yes but I've never attempted what you've done 15 times ....)
Thanks! Terry
I'm on light duty this week with low back issues, and bored off my ***; so I have plenty of time for some detailed advice...... my pain is your gain
only skins are available for the 70 coronets, but I prefer to replace the whole panel if available....anyway, first thing you need to do before cutting is bolt on the trunk lid and line it up as close to perfect on all 3 sides as you can; with the emphasis on the front edge. Most of these cars will also need the panel behind the rear window replaced. This isn't very difficult, but aligning the trunk lid to the original will help locate the replacement. it can be done first; leave the deck lid bolted in place either way.
once I get bad metal cut away, I prefer sandblasting to clean up the bones........ get it in primer and weld through as above
I will end this post with a few pics that are pretty much self explainatory........ new metal is AMD and the areas to be welded are cleaned to bare steel and coated with weld thru...... I recommend "Bloxide".......... any holes are drilled first and burrs removed...... you can weld the pan to the rails and rear crossmember, but do NOT weld to the inner wheels house at this point; as the whole thing will be able to be "jacked" up to the "happy place" which is not determined at this point...... there will be another post to follow this