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If it is tall geared [ up to 3.23 ], I would use the Edel 650 AVS2 or factory 625 AVS. The secs on the AVS2 carb are 1/16" larger than the factory 625 AVS, so check for intake clearance. If numerically higher gear than 3.23, factory 750 AVS.
It is not hard, it is being done everyday; it is a very simple device: a wire wound resistor with a wiper arm. You cannot get that wrong if installed correctly. This assumes the resistance is correct.
Do not agree that the rheostat is in good shape. It has come away from the support plate & may give erroneous readings. Looks like corrosion on the support plate has built up & forced the rheostat away from it. I would buy a new sender. You hear reports about bad senders but most just need...
I go halfway. I use a thin steel plate with a 1/2" hole in it to block the exh xover. You want some heat to vapourise the fuel. Eventually the intake will heat soak with or without the exh over in place.
Kern,
Just as many cars put the ign coils on the f'wall or inner fender away from heat, may have needed longer wires [ more cost? ]....but still did it.
I am not surprised the coil is 'hot'. Mounted on a hot engine is going to cook the 'coil' & reduce the spark output. A most stupid idea from many manufacturers. You will need to swap the coil to see if it has failed.
As to the BEST coil, need to know more about the type of dist.
I would be looking at what accessories/devices these belts are driving. P/S & A/C? Belt squeal with all these different belts is not normal. Maybe one of the driven accessories is failing internally, building up a lot of friction/resistance.