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How easy was it to get the intake bolts started? If it was difficult - that might indicate a heavily machined surface on either the block or the heads. If it turns out the block has been shaved and the heads milled..... maybe using a new 'turkey pan' (valley tin gasket) plus additional...

Back in the 80-90s I used this gun to apply rubberized undercoating on Mopars. The local auto body supply store sold them. It’s designed to spray heavy coatings and has the rough look of the OEM undercoating. Undercoating 3M™ Body Schutz™ applicator gun, part number 08997...

I believe the sleeve kit you are looking for is the National 99106. I have used these a few times with success. Still utilizes the 9376 or 10515 seal. The install tool that comes with the kit is useless so just be creative.

FYI At the 50th Anniversary Of The Hemi Here in Vegas Tom Hoover / The godfather of the HEMI had Seminars on Chrysler Engineering development back in the 60’s & HE Spoke of their ( Westlake ) partnership. They Were In England I Believe & Occasionally I Run An Article About the D-Port...

There are companies like pcbway that you can send the stl files to for them to print. Maybe I’ll take a crack at printing it with all my new free time.

Petty Enterprises and Nichels Engineering were the factory supported race operations during thst era. As mentioned they received "body in white" cars... no interior, no trim, no running gear, no wiring, no body insulation or seam sealer... just sprayed white and shipped. Other race teams were...