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It's been a really long time since I did any TIG welding, but I remember something about reversing polarity for welding aluminum, don't know if that might be an issue?
How are you separating the spot welds, drilling them out/spot weld cutter? Do you plan to use cleco pins to put the cowl panel back on? Never removed a large panel, just curious encase I have too at some time.
Wow, nice work! Not sure if I'm up to that level of leather work. Did you buy that one because the diameter of the wheel being similar to what you have or the color? Last question, where did you get the thread of stitching it all together?
That hub bearing carrier/spindle looks pretty big. Would you be able to run custom 15" steelies to get that "somewhat" stock look? Or, is it big enough that you have to run 18's or 19's?