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Pm sent

Always thought moonstone was black w alot of metal flake. Maybe its the lighting , but appears a brown hue on yours. More pics of it would help. Unusual color for sure, congrats!

Painting by electrostatic? We used to ground all aircraft, never felt the need to while painting a vehicle. Suppose it wouldn't hurt to ground, provided you tape down your line so you don't trip over it while working.

Brasso and OA bath. Here's where I learned how to do the process with bicycles. Looking forward to others experiences as well. http://bmxmuseum.com/forums/viewtopic.php?id=351132

I've always seen "eyebrows" as this section of metal

Sentimental / Rare / Desirable to you, or someone else? Nearly anything can be put back right with enough patience, $$$ and drive. Whats your level? Once you commit to the project don't expect anything you put in to come back to you unless it meets one of the words posted in the first...

I use a few drops of Dawn in my clean bucket , lots of fresh rinse water.

If you have a macs hardware near you thats where I picked some up.

E body

http://www.ebay.com/itm/REAL-SILVER-CARBON-RACING-HOOD-PINS-LOCK-KEY-SUBARU-IMPREZA-WRX-MUSTANG-CAMARO-/121301867856?pt=Motors_Car_Truck_Parts_Accessories&hash=item1c3e279d50&vxp=mtr you could remake the large washers with stainless on these...

fender tabs, and grill shots

Im not seeing your black plastics (they surround the headlights) these sit behind your grill, or are they on the car already?

What type of spray gun are you planning to use? The older style binks / devilbiss puts out alot of overspray, as compared to the newer HVLP types. Ive done a few driveway type jobs on my own cars to save $$ with decent results, flying debris (dust and bugs)are the biggest problem. PPE is a must...

possibly depending on your particular tank? http://www.amazon.com/Adjustable-Wrench-Plumbing-Universal-Gripping/dp/B0057B0SBS

I agree poor adhesion = poor prep and/ or contaminates prior to paint.

Like hunt2 elk was saying you may have to elongate the fender bolt holes to get your desired gap.

Safety first when using any acids! Depending on metal type and severity of your corrosion, phosphoric works well on a car. Any acid especially muratic needs to be kept from any area where two pices are joined or you are unwilling to take apart for a good cleaning. I do this with metal tape and...