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Tanks Inc local to my hometown.
I wouldn't trust a weld and keeping that area flat to hold a seal. You'll just keep chasing it.
When I replaced the sender in my charger and then filled it it dripped pretty good. I fought the lock ring for an hour. Luckily I didn't split the tank like that
I would have thought 1 jet size would be enough but I'd play with 2-3 just to see. Your wb is a great asset. Richen the idle a bit, just to see what happens. If nothing happens go back to timing and spark, retard it 2* then and see what happens. Sounds like either a lean surge or still...
Fwiw I've been running the same walbro 255 pump on the frame rail in front of the leaf spring. Efi since 2009, turbocharged since 2012.
You have to prime it with the hump up in the line but once you do since it is lower than the tank it's fine. Stock tank. Stock pickup. No sock. 100...
at only 5-8psi I wouldn't think meth would be needed. Water is helpful. I run water on my turbocharged 383 with EFI and no intercooler. My tune is safe either way, but the water drops the air inlet temps 40* and it just makes more power that way. Technically I'm sure I could run some more...
Certainly sounds like too much cam duration for the converter.
You checked for leaks by spraying carb cleaner around the intake to head joint and intake to carb joint and the idle never picks up? What is the vac reading hot in gear?
This post sounds like you're getting closer. My experience with today's gas is you can't run 14.7 anymore, on my fury with efi I'm 13.8-14:1 in the map to keep full timing and no pinging. Your aluminum heads should help you.