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When I first got my 67 Barracuda, I sent the carb in to get rebuilt. The guy jumped all over me for so much crud in my system. He wanted me to get everything either cleaned or replaced with new. You're doing everything right. I wouldn't worry about what is in the pump. It has a very small...
It is interesting how you came up with 3.5 gallons, because that is the exact number I came up with on my 67 Barracuda tank. The B-body tank may be similar. With 3.5 gallons in the tank, the float is bottomed out (on Empty) and the suction tube is just above the level of the gasoline. Unless...
I agree with the above comments, on the ignition key side of the ballast resistor. There is a nice connector that plugs onto the ballast resistor, and then splits into two outputs, like shown in the picture. This way, you don't need to splice any wires. It may be a little hard to find, and...