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I'll have to look into that. I have access to a borescope and with the tailpipe off, I can look inside. I like Flowmasters, too. When I had the 2 1/4" pipes, I had Flowmasters on it and I ran them for about 15 years. I love the sound and get lots of good comments on the way it sounds.
I've had Flowmasters on my '68 Bee (383 car) for a few years. All new 2 1/2 " TTI pipes with 40 Series Flowmasters. In the last few months, I've noticed a change in the tone on the drivers side at about 2K RPM. That has always been the point where I get the drone, but now it's kind of a sharp...
Again on question #3... I'd order from with Mancini also. I've always liked dealing with them and I too have gotten a discount on orders. I don't think that you'll save much on the shipping though because I think TTI systems are shipped directly from TTI.