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Darn Fuel Pump Pushrod Rusted In Place

haywire 440

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This rusty ‘78 440 Pursuit engine was soaked in the infamous molasses mix for a few months last year and a few parts came off easily. But then the removal of the camshaft was more difficult as expected. Actually after spraying Aerokroil on the camshaft bearing for like a month and removing the rear plug the camshaft was persuaded to move with a heavy hammer and now moves easily.

Now for the Pushrod.
Unfortunately after using Aerokroil for many months that pushrod will not budge even after using a vice grip, no turning, even after banging on the tip of the pushrod with a hammer and punch, not even with banging the camshaft into it as the camshaft is moved back and forth can free it.

My next thought is to use a torch to heat up the block but not too much. If the pushrod area is heated up and the rod does break free would it be advisable to then spray water on the block to cool it down? Should I heat up just the pushrod, which would expand it or just the block which then a vice grip would be attached and ready to attempt to turn the rod?

Oh, and the lifters were also soaked with Aerokroil and they all have been pushed up and out of the way of the camshaft.

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You could also try welding a threaded rod to it and put some washers and a nut on and try pulling it out.
 
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You could also try welding a threaded rod to it and put some washers and a not on and try pulling it out.

Your two ideas are good, I hadn’t thought of. Thanks. A combination with the heat, if needed.
 
Weld a nut onto the end of it. That way you can heat it and turn it. Then you can also screw a bolt to it to try and free it up through the plug hole access.
 
Definitely gonna watch here. I have a 67 440HP with the same problem. Please keep us updated on your progress.
 
If you are going to build the block it needs to go to the hot tank anyway. I don't know if that would help get it out but it's a no cost try. I like the weld/slide hammer idea.
 
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