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1969 Dodge Charger RT Restoration

This year (2020) I have been blasting parts, reassembling to straighten the body, and preparing for paint. Also had to cut up the new front drivers AMD fender as it had a weird angle and thickness where it met the hood. Anyone else have this with AMD? All the floors and quarters aligned nicely, as well as the passenger fender.

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And now we are all caught up. And time for the questions and asking for suggestions.

I have spent a lot of time trying to decide the order in which to paint the parts. I am currently on this approach:
  1. Epoxy prime the exterior, body filler, high build prime and sand
  2. Disassemble and put back on rotisserie
  3. Prime/paint/clear the backs of doors/hood/trunk/valence and interior and trunk
  4. Prime/paint/clear roof (vinyl top), lower/outside engine bay, and under body
  5. Remove from rotisserie, assemble (hood, doors, front valance, trunk), align all body panels.
  6. Final epoxy sealer/paint/clear of exterior and upper engine bay.
Any suggestions on this? My biggest area of concern is the upper engine bay with the hood hinges and bolts to the fenders.

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And one last topic for today is paint. I have just purchased SPI (https://www.southernpolyurethanes.com/) products for the primers and clear. All that is left to buy is the base paint. For B5 blue do I spend over $800 a gallon for PPG Deltron DBC base? I looked at Dupont Chromabase ($400+) and didn't care for it after what others have said. Should I consider (1) BASF Diamont or (2) Metalux? I was told Diamont would be about the same cost as Chromabase and it is seeming like a good option from what I have read.

And a second question, how much base paint do you think I should get to do the entire car (exterior, roof, under body, under fenders, interior bottom half, trunk)? 2 gallons? 1.75? 1.5? Thank you for any knowledge you can provide!
 
The quarter panels are done too. There was a lot more bondo in the quarters than expected, most from accidents just behind the doors. The lower rears were very thin and had many holes. With those issues I just decided to replace them. Also completed the rear valence and corners.
Assuming these were AMD as well, how did the valence, corners and quarter panels all line up ?
 
Assuming these were AMD as well, how did the valence, corners and quarter panels all line up ?

Yup, I only purchased AMD. Found out they are less than an hour drive from me. The quarters, rear valence and corners lined up pretty well. My car had been in a fender bender on the drivers front and rear corners so the left side needed more adjustment, but I don't think it was anything to do with the AMD parts. The passenger side all slid right on.
 
Would someone be able to add a picture of where the front of a vinyl top meets the cowl at the bottom of the a-pillar? Mine didn't have the vinyl top when I got it and I want to make sure I understand where it ends. Thank you.
 
Got it epoxy primed and am working on the body filler now.

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I previously seam sealed my rear valence extensions (corners). Should these have a seam seal look and have vertical lines going up? Or should they be filled smooth? Can anyone provide pictures of how it should be done? Thank you!
 
Here is how they look now. Maybe more seam sealer so the grooves aren't so deep?

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Oops, didn't get many pictures of body filler and multiple rounds of high build primer and block sanding. I will probably do one more round on the final exterior. Anyone have thoughts on the amount of seam sealer for the rear valence?

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Like I mentioned before, due to space and the amount of work involved I have broken up the underside/engine compartment, interior/trunk, and exterior work. Over the last week I completed the underside/engine compartment. It was taped off, epoxy sealed, filler applied to roof dents/driver's floor patch, more epoxy primer, B5 blue, and clear. A lot of this will be covered by under body coating and a vinyl top, but it was good practice.

The engine compartment pictures are before and after clear.

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Sorry for a late response, just again viewing this post. The rear valance extensions should have a distinct seam where it transitions into the lower quarter and the rear valance itself. A dead give away of damage repair is shops blending the corners into quarters and rear valance.

The work looks great and proceeding along nicely.
 
Getting ready to paint the interior and trunk. Body filler and seam sealer is done. Should have it blue early this week.

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We now have a blue trunk, interior, and a lot of small parts. You have to look pretty close to tell the driver's floor was replaced.

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I do have a few questions for those that have done this before. The rear panel around the tail lights and the indents in the hood need to be black. What should I use for paint? I have a satin black urethane that I used on my two tone Bronco that may work.

Also, how should I go about applying the paint? Paint the blue and the tape off the area and spray black? Can the black go over blue and clear, or should I tape it off before the blue as well? Anyone have detailed pictures on where exactly to tape off both of these areas? Thank you!

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If you want it to be correct, the black paint should be Organisol. Has a matte textured finish. We have always done the tail panels after the body was painted.
 
If you want it to be correct, the black paint should be Organisol. Has a matte textured finish. We have always done the tail panels after the body was painted.

Thank you, and would you paint over the clear coat?
 
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