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Need a 400/451 Engine Build Recipe. Help!

coolbh6

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Hey Guys,

I would like to get a 400/451 Stroker built
# 500hp / 500tq at minimum, dont need any more.
# 91+ Octane Pump Gas
# 10K budget for parts, if possible including labor
# Hydraulic Roller Cam for reliability with current day oils and no break in issues
# All New Parts as much as possible (Except Block Of course)
# As little Chinese parts as possible
# No constant adjustment required
# Around 10:1 compression

The car will be for
# Street Weekend Fun Use Only. (maybe 2000 miles per year)
# Manual Transmission will be used

Why 451? And Not 440?
# Revs higher & faster
# Lower Piston Speed

Any complete recipes or ideas? I dont want to deal with mismatched parts
 
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I'd go 470! 440SOURCE has what ya need for damn decent price.
 
440 source for the bottom end, Edelbrock heads
Hughes Engines for a cam
 
I built two 400 451 & 452 motors in the '80's as bracket racing motors. First was stock 440 steel crank with low deck rods (shot peened w/SPS 3/8 rod bots). High domed pistons about 12.5 CR with 906 heads. Really quick revving. I ran that motor to extreme RPM's, shift @ 7000 & thru the lights at 7400 RPM. Three seasons, one broken main cap (still ran fine), crank would give a good thud like a GM crank, not ring like a tuning fork (a good Mopar steel crank). Second motor used stock 440 steel crank, stock shot peened 440 LY rods & 3/8 SPS bolts, flat top pistons about 12.2 CR w/ 906 or 915 heads. Lower RPM shifting @ 7000 & going thru at about 6900 - 7000 RPM. The cranks & rods available today appear to be MUCH better. The 470" or 500" size 400 block combo's do look like a good deal. The shorter rods with EDE Performer RPM, maybe Trick Flow or one of the Indy heads. Good luck.
 
440 source and their 512 kit on my 400 block. Worked out great. I used 440sources CNC stealth head and absolutely no complaints. Also, I used their 571 hydraulic roller cam.

I was originally thinking the 470 kit, but thought for same price why not go 512? I as able to come in at 9.7 ratio so pump gas works. As I stated the 571 hydraulic roller cam. I use the car for street and crusin around. 4:10 gears and all the power you want, and then a lot left over. You can say overkill for what I do but most think it's the old 383 and if I was paying cash for hp, why not get as much as you can for same money? That was my thought!

Good luck, if I can help out with more info on my build, shoot me a pm.
 
How many cylinders did the 512 require to be notched? That's why I went 470, may not have to notch anything including the oil pick up boss.
 
How many cylinders did the 512 require to be notched? That's why I went 470, may not have to notch anything including the oil pick up boss.

Source claims their 512/400 crank drops in with no clearancing. Oil pump pickup boss still seems questionable. The extra 4.25" stroke make the 2500 RPM power issue even easier. The big torque down low makes up for HP. Correct cam & intake combination is still critical.
 
How many cylinders did the 512 require to be notched? That's why I went 470, may not have to notch anything including the oil pick up boss.

None on the last one I built. Only needed 2 minutes worth of grinding on the oil pump boss. Other than that it fell together.

Has more room here than what it looks like in the picture
IMG_1845.JPG

IMG_1837.JPG

IMG_1885.JPG
 
That's very cool! I thought that all the cylinders would need to be touched with a 4.25 stroke.
 
Hey Guys,


Why 451? And Not 440?
# Revs higher & faster
# Lower Piston Speed

Any complete recipes or ideas? I dont want to deal with mismatched parts. My 451 does seem to rev faster than the 440, and this is partially due to less reciprocating weight of the piston in an LY rod equipped 451. We're talking 550 grams compared to a 440 piston weight of what, 780 grams? The lower C/Height of the 451 with 440 rods makes it shorter and lighter, kinda like a small block Chevy piston........And piston speed would be determined by the stroke.
 
The 512 kit dropped right in with no issues.
 
Big torque to get you moving is really helped by the longer stroke available today (if your tires can handle it). It does make the camshaft easier to pick without screwing up. Cylinder head selection for your "true" RPM range is also very important. Then you get to figure out how to the big torque can work with tires. Lot's of trial & error. Good luck !!!
 
Hey Guys,

I would like to get a 400/451 Stroker built
# 500hp / 500tq at minimum, dont need any more.
# 91+ Octane Pump Gas
# 10K budget for parts, if possible including labor
# Hydraulic Roller Cam for reliability with current day oils and no break in issues
# All New Parts as much as possible (Except Block Of course)
# As little Chinese parts as possible
# No constant adjustment required
# Around 10:1 compression

The car will be for
# Street Weekend Fun Use Only. (maybe 2000 miles per year)
# Manual Transmission will be used

Why 451? And Not 440?
# Revs higher & faster
# Lower Piston Speed

Any complete recipes or ideas? I dont want to deal with mismatched parts

My first 451 (around 1990) used a 440 crank with the mains and counterweights machined down to fit the 400 block. Reconditioned 440 LY rods with ARP rod bolts, and custom Ross pistons (dished 11:1 with the 64 cc heads). At the time, used early prouction B1 B/S heads (64cc and undrilled for accessories.) and a M1 intake.
Ultradyne 251/251 @ 0.050" duration, 0.620 lift solid roller. Most likely around 575 HP?

Now the price of stroker kits with 4340 cranks and rods are so affordable, it is hard to argue going the old used parts route?
The 440 source "400 >> 512" kit with the -24cc dished pistons will give about 10.4:1 compression with trick flow 78 cc heads.
These stroker kits are good, but not perfect. If using the stock style crank bushing for the 4-speed manual trans, the bushing hole in the stroker crank shaft may need to be reamed to the correct diameter. You could also use a newer style roller pilot bushing that mounts in the recess where a torque converter hub would go?
The 4.25" stroker crank uses the smaller 2.20" connecting rod bearings, so clearance in the block is as good or better than using the 4.15" stroker crank with the stock size bearings. Usually just the oil pickup boss needs to be clearanced. You (or the shop) will have to file-fit the piston rings. Sometimes the rod pin bushings are tight and need a quick hone. The pre-balanced kits should not need any balance work for this application (should be within 1-2 grams)

The stroker crank can make windage tray, oil pan, and oil pickup selection more difficult. You did not mention the body style, but this is "for B-bodies only", so for street cars, I like using the reproduction 6-qt Hemi oil pan as it sits at the same level as the K-member. The 440 source stroker windage tray is too deep to fit stock type oil pans, but will fit a deeper race oil pan. I also like using the Jegs Molded windage tray/oil pan gasket
http://www.jegs.com/i/JEGS-Performance-Products/555/502001/10002/-1
, bit they don't exactly fit a 4.25" stroker crank. On my 440 >> 512 engine, I made tray/gasket fit by heating and re-shaping it, but I think a better solution is just get the 440 source 1/4" main cap girdle. It comes with all the hardware you will be upgrading anyway. This now brings up he fitment of the oil pickup tube?
I don't know if the matching pickup tube to the oil pan clears the main girdle? Maybe someone will comment.
All my engines have been modified to use the 1/2" pickup tube, and I think I had to heat and reshape the tubes that came with the oil pans, or I just made entire new pickups. There is a better selection of 3/8" tube pickups, but I don't know how well they fit?

I would start the build with some Trick Flow 240 heads. These are really good out-of-the-box, so they don't need extra work or valve spring changes (if you order the correct spring package with the heads.) I had my head shop inspect the heads and flow bench them and they said they were good to bolt on, and flowed as advertised. The 440 source and Edelbrock heads seem to flow less than advertised out of the box, and you the valve springs they come with won't work with a hydraulic roller cam.

The Low Deck 400 block fits great, but limits your selection of Intake Manifolds. For a mild engine the Edelbrock Performer RPM is a good choice. Trick Flow had a single plane intake now for the 400 block too if you decide to go 600+ HP. I like electric choke on carbs for a true street car, so last carb I used was a Holley ultra avenger 770 on the 440 >> 512 (really only 505" with a 0.030" overbore) before changing to EFI. My original 451 mentined above ran a Holley HP 1,000 CFM carb and was fine if you held the throttle about a minute till it warmed up. I have been converting more of my stuff to EFI, so I'm not up on the latest carb stuff?

Additional costs for the aftermatket heads include, Harlan Sharp rocker arms (I'm using 1.6:1 ratio), rocker arm hold down kit, and ARP head bolts, custom length pushrods. Don't try to cut costs in the valve train, cheap rocker arms are not worth the trouble and you will just end up buying the good stuff later.

The hydraulic roller Trick Flow used in their 620 HP build would be a good choice.
https://static.trickflow.com/global/images/chartsguides/t/tfs-k616-620-576.pdf
243/[email protected]" duration, 0.600"/0.600" lift. The cam looks sort of big, but in a 512" engine should be fairly tame.
I'm not really sold on the Hydraulic roller cams. I have a mild Comp Hydraulic roller, XR286HR-10 in the Coronets 440 >> 512 (505) and I thought it would be quieter, but I think with all the roller valve train, and roller thrust button, and lifters, it still sounds like a sewing machine. That cam is 236/[email protected]" duration and makes great torque. That engine is using the older 84cc 440 source stealth heads and 17cc dished pistons, with block milled so compression is about 10.3:1, and I think a slightly larger cam would make running on pump gas easier. I think I may have hear it ping once in awhile on really hot days?
My next build (Jensen Interceptor with the Trick flow heads mentioned above) is getting a nylon thrust button but solid lifter roller cam) to see if it is quieter? Additional cost of going roller cam is the bronze oil pump drive gear. I use the Melling HV oil pump from 440 source, and I have the stainless ARP 12-point bolts (for looks), but make sure the oil pump bolts are correct length. The HV pump needs longer bolts, but the longer bolts are often too long and bottom out, needing to be shortened maybe 1/4"?
 
I forgot to mention machine work...

Because most of the parts are new, you mostly just have to pay to have the block cleaned and machined.
I would recommend having the main caps align honed (with the new girdle studs installed) to ensure they are straight and the exact correct diameter to hold (crush) the main bearing correctly.
Also have the machine shop deck (mill) the blocks head surface square to the crank mains. I also have them measure the crank/rods/pistons and have them mill the deck to the piston top is near zero deck height at TDC (they usually leave about 0.002" piston below deck at TDC), to dial in the piston-to-head quench distance with head gasket thickness.
They also hone the piston bores using a torque plate to simulate the head bolt distortion.
Big block Mopar is known for difficult cam bearing install. Take your cam to the machine shop and make sure it fits the installed cam bearings before taking the block home. Edit, I think you are having the shop build the engine, right?
Another often overlooked check is to mock up the cylinder heads with head gaskets, and make sure the intake manifold fits correctly. If the mill the block (or heads) the intake manifold will sit too high for the ports and bolt holes to match up correctly. If you catch it at this stage, it is easier to have the intake side of the heads milled if you decide to go that route (allows swapping intake easier), or have the intake milled for proper alignment (makes the intake fit more specific to the engine.)

On headers, there are many out there. TTI has nice stuff, but expensive. For this type engine the 1-7/8" tube is fine and usually fit better than 2" tube headers. If you racing and pushing the 600+ HP, than go with the larger tube header size.

Gaskets. I use the pricy Cometic head gaskets (about $160/set), but you can get them in various thickness and bore diameters.
For the rear main seal, use the orange fluoroelastomer seal. Fel-pro and Super performance sell them, and you can also get then from 440 source, or Hughes engines. Valve cover gaskets are usually the thick blue Moroso ones.
Header gaskets, Remflex seem to be really good. I just started using these on headers that don't seal well. I have the Percy's xx Carbon gaskets on the 505" engine with TTI headers and so far no problems.
 
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One thing I forgot to mention. I replaced all bolts I could with arp! Don't cheat yourself on this one. It was pricey to go through whole motor with arp, but I feel worth it. Now that said, I didn't go arp on like alternator bracket bolt etc.. Just the really important ones.

If I recall, 440 source will send arp bolt for their connecting rods but they have an option to get a step up bolt from arp, there's an update star charge for those of course!
 
One thing I forgot to mention. I replaced all bolts I could with arp! Don't cheat yourself on this one. It was pricey to go through whole motor with arp, but I feel worth it. Now that said, I didn't go arp on like alternator bracket bolt etc.. Just the really important ones.

If I recall, 440 source will send arp bolt for their connecting rods but they have an option to get a step up bolt from arp, there's an update star charge for those of course!

Good point. I forgot to mention you can opt for ARP2000 rod bolts and even a lightened crankshaft with the 440 Source stroker kit.
I also like their 9-way adjustabe timing chain sets.
I just looked at the web suite at 440 source, and they are now selling the Trick Flow heads too.
 
Money will always dictate, in my opinion 500hp doesn't require all the bells and whistles to live reliably. Yes all these stroker kits are great as well as the latest heads but your goal can easily be achieved with old factory parts as well. I have $4,500 In my 451 and am very happy with it. Mine utilizes a 1973 400 block and a 1971 440 rotating assembly topped with ported 452 iron heads. For the cost of reworking my iron heads I'd never do it again..... should have just bought RPM's.

Know your goal and do your homework because engines have a tendency to snowball out of control if you don't.
 
I was reading 500 HP minimum, and 10K budget! ;)
I have done the modified Iron heads too, and it costs more time and money than most realize.
My 440 >> 512 (505) is running the Stealth heads because I was wanting a more stock appearance at the time.
I noticed they are on sale for $500 each now. In my case, we did some mild porting (now they flow about 290 cfm after port work), valve job and changed out the springs, retainers and locks. Also, enlarged the pushrod holes in the stealth heads.
I mentioned the Trick Flow heads because I bought those for my new project, and they seem to be good to use without any modifying them, but I haven't check pushrod clearance yet.
On my current project ('73 Jensen Interceptor), I'm trying to put together a 440 >> 512 combination that does not require extra work and see how turns out.
What I mean is I will check everything, but my plan is to use the stroker kit as it comes (no re-ballancing or clearancing unless required), bolt the heads on with out modifying them (no port matching, valve job, ect.), use out of the box intake manifold (no porting or gasket matching.)
I just want to see if I can get a combination that will actually "fall together" without extra effort, and then dyno it to see if it makes 600+ HP and is street friendly.
 
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