1968 Charger: Budget bomber build

Member's Projects & Restorations

  1. showard

    showard Well-Known Member

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    It looks like you don't have any major rust. Looking good!
     
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    • wasco

      wasco Well-Known Member

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      What was the story on the other Chargers sitting around where you got that one?
       
    • 70B5Cuda

      70B5Cuda Well-Known Member

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      Most are gone. The only two he has left are the two he is keeping/restoring.
       
    • whayden2003

      whayden2003 Well-Known Member

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      Damn. I got to get one of those needle scalers..
      Perfect research topic while I watch this tropical storm drift by.
       
    • 70B5Cuda

      70B5Cuda Well-Known Member

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      Before I cut out the trunk floor, both rear frame rail needed patched near the top of the arch. Before aftermarket parts were available for these cars, someone had stripped this car. Apparently they really needed the shock absorber mount/crossmember, but instead of grinding welds to remove it, they used a torch. In the process they cut out sections of the frame rail. I didn't want to replace the whole frame rails so some sections were traced/cut and butt welded in.

      Before...
      SEqb5CG.jpg

      After
      VrwXsK4.jpg
       
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      • showard

        showard Well-Known Member

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        Nice neat job!
         
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        • whayden2003

          whayden2003 Well-Known Member

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          Very good looking work.
           
        • 70B5Cuda

          70B5Cuda Well-Known Member

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          I've been trying to find/buy a used rotisserie for the last 3 months and I can't get to one before its sold. I've emailed the seller within 2 hours of listing and it's always already sold. I told a friend and he said "why don't you just use mine?". I didn't even know he had one! So I picked it up and got the Charger mounted. Now I can cut out the trunk floor pan and remove the last of the undercoating from the rear frame rails.

          TrpwLPC.jpg
           
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          • 1972GY8SE

            1972GY8SE FBBO Gold Member FBBO Gold Member

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            Sweet garage!
            Oh, nice work on your car.
             
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            • whayden2003

              whayden2003 Well-Known Member

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              I don't think that hospital is going to like you welding and throwing sparks everywhere. Lol
               
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              • 70B5Cuda

                70B5Cuda Well-Known Member

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                Thanks but It's not as clean as it looks! Good lighting and shiny painted floors presents well in pictures...

                Now that the rear frame rails are patched, the next task is trunk floor pan removal. A previous owner used an acetylene torch to cut out pieces of both passenger side wheel houses in order to scavenge patches for another charger. Again, this car was parted out before aftermarket sheetmetal was available...but it's still a bummer considering how solid the driver's side wheel houses are.

                90QHPCY.jpg
                XSUZy1Q.jpg
                7QlD90p.jpg

                I fired up the compressor and got out the sheetmetal trimmer. I use it to trim around both sides of every frame rail edge. This leaves just a thin piece of sheetmetal along the lip of each frame lip. It took me about 3 hours to get the big pieces out and get to this point...

                7bWzOoV.jpg

                And the pieces/debris that came out...

                J3T6LhR.jpg
                 
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                • Stephen Hotz

                  Stephen Hotz FBBO Gold Member FBBO Gold Member

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                  Makes you want to slap them upside the head and ask what they were thinking, but looks like your putting the love back in it.
                   
                • 70B5Cuda

                  70B5Cuda Well-Known Member

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                  I spent about 4 hours grinding spot welds and peeling ip the remaining strips of sheetmetal. It doesn't look too different...

                  UucxigB.jpg
                  oiQmz7R.jpg
                  6GjrBUS.jpg
                   
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                  • Slantscamp

                    Slantscamp Well-Known Member

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                    Looks good. Prepping the frame rails for the new pans is the time consuming part.
                     
                  • 70B5Cuda

                    70B5Cuda Well-Known Member

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                    I spent about three hours knocking undercoating out of the wheel wheels and from the hump above the rear axle. I think I have about 3-4 more hours until it is completely finished.

                    oVNlmgR.jpg
                     
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                    • 70B5Cuda

                      70B5Cuda Well-Known Member

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                      Finally found the time to remove the every last bit of the undercoating...

                      ohPhGAS.jpg
                      xS6KXR0.jpg
                      Kqsiu7l.jpg
                       
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                      • 70B5Cuda

                        70B5Cuda Well-Known Member

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                        I finally got back to this Charger. I sent it out to the media blaster...

                        a6eOOrzh.jpg
                        6fBFFJ8h.jpg
                         
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                        • 1968rt

                          1968rt Well-Known Member

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                          Is that originally TT1 medium green paint code or FF1 light green? your not going original?
                           
                        • 70B5Cuda

                          70B5Cuda Well-Known Member

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                          I think its TT1...

                          The day after I got it back, it got sealed in epoxy. First three pics are bare metal. Last two are in primer

                          o4gTLNIh.jpg
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                          MWfHpYAh.jpg


                          g1TwIRUh.jpg
                          gdt1p6Th.jpg
                           
                          Last edited: Apr 27, 2020
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                          • 70B5Cuda

                            70B5Cuda Well-Known Member

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                            New rear crossmember and rear valance...

                            6KXGapQh.jpg

                            New one piece trunk floor...

                            hrLRCVqh.jpg

                            fitting a lower patch...

                            eEvSK2Sh.jpg
                             
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