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How would you fix this fender

blazer 2010

Well-Known Member
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Sep 14, 2011
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Location
vernon.B.C. Can.
My 67 belverdere fender looks bad,I have a couple ideas on how I might try and patch it but there is many bends and rolls.Fat chance on finding a donor and with our Can. dollar at a all time low would cost a fortune to get a good fender shipped.The fender is good shape will a little rust coming in the bottom of the fender.The car is still in it,s original color.
 

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Strip it first, and see what you really have.
 
You'd be amazed at what you can do with a block of wood and a hammer! I'd take one piece at a time off and hammer out a new one.
 
I would take it off and blast the paint off, then just start it, you have the other side as a reference, you would be surprised how easy metal is to work with, years ago th gentleman that taught me said "aim small", I got it after he had me hand make a couple trunk gutters, cut your first strip, grind and shape it as best as you can, then tack it in at the easiest side or the one that matches best, then dobble, grind, and tack as you go along, the parts where you can't get the metal to bend perfect, dobble them a bit low, wipe them with the tinning butter, heat them up, add the lead, let them cool and sand it to the shape you want.

That fender is 3 hours as I see it, the picture wont blow up for me so hard to tell, but very fixable...

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16 gauge metal, I often cut the metal out of junk hoods, doors, and fenders I save, sometimes you can get the bend you are looking for for another fender, even though its a different make, model, year, etc. I used a piece of a charger fender to fix a chevelle panel before, an edge I don't have to bend saves me time...
 
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My thought was to form a upper piece and then a side piece and weld them together.I have some scrap metal around and see what I can come with.
 
Repair It

Original metal was probably 20 or 22 gauge. go to a Home Depot and see if they have a small piece of 16 or 18 gauge. looks easily fixable.
PT in tennessee
 
chances are if its rusted there it has some other areas that are rusted also , at the shop we would just drop it of at the local stripper and it comes back totally clean ,then we make our metal repairs ,there used to be a company called made rite that use to sell caps for the early fenders if you don`t want to make your own out of sheet metal ,its a very easy repair do you have a mig or tig welder ?
 
No stripper around here just industrial sand blaster.I have a little 110 wire feed welder that I use and have made patch pieces for my chev trucks but they are nice and easy being a square shape,not so many contours as a belverdere
 
what gauge of metal should I use

Is this a question or a statement?
If a question, why would you use anything other than the exact same thickness of the fender? Take a spare body panel and make patch panels from that.
Next time, ask a tough question....:upside down:
 
Boy my 66 bel had that in many places. I got in the habit of using a needle scaler to determine how much metal to replace. The needles will find nearly rusted thru sections. I decided to replace nearby sections that had marginal thickness.
 
I did take a piece of 20 G. I had laying around and have been practicing shaping the metal using pipe and wood and anything I can find to try and get the shape I want,not to bad so far.It looks like it won,t be that bad of a fix,I guess I sorta panicked.
 
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