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Smokin' Rear Brakes

Mariposa Mike

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Local time
7:34 PM
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Jun 12, 2024
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Location
Mariposa, CA
I have an issue with rear brakes on my 66 Charger with 10 inch drums. I posted some of the problem after highjacking a thread with what I thought were similar issues but that has changed. As the car is new to me (one year) I don't know what someone else may have done in the past. I have a FSM manual so some of the brake questions will be related to differences in the manual pictures of the rear drums/springs. Also yes I have read the post begun in 2022 on dragging brakes and some of the problems there are similar but not exactly what I have encountered. So here goes:

Since buying the car I've seen that the front brakes have been serviced more recently that the rear and the system has been converted to a dual master cylinder and Dot 5. The fronts are not dragging but I've been dealing with dragging and overheating rear brakes since buying the car. Recently the right rear began to leak and I found the cylinder pistons frozen so replaced both rear cylinders. The other side was frozen as well. In doing so I also found that the return springs are the same length. The FSM shows one short and one long. Put everything together and drove a few miles only to find the rears smoking. After cooling down the brakes were not dragging. When posting questions about this it was suggested the master cylinder may not be relieving pressure due to the rod coming out of the booster being too long. Backed off the M/C mounting bolts about 1/4 inch and was able a couple times to get the pressure relieved but other times it was still dragging. Bought a new spring kit and it comes with the one longer and one shorter return spring.

So now I'm thinking maybe one or two problems. Weak return springs and maybe wrong springs. But....looking at the FSM FRONT brakes pictures the primary return spring is in two different locations/holes on the left and right. I'm also needing to pull the rear drums again and look at my setup because I don't recall holes on the shoes for the upper/shorter return spring. Might be there. Assuming it is I can make the change with the new kit but would like to know what the car came with because I might need different shoes as well. I've determined that the yellow spring is for the secondary shoe and that was reversed on my car with a slightly shorter reddish color spring in the lower hole. That spring did not seem to have a much tension as the yellow.

I do not believe the springs are the only issue but after reading the above referenced post on brake dragging/lining I have more to look at and the overheating might have compromised the bonded lining. Which brings me to one more request on opinions for bonded vs riveted. My plan is to rebuild with the spring kit and shoes if needed, test and if still dragging (expected) go to the master cylinder removal and measuring of the brake rod. Any additional thoughts or experience with this issue appreciated. I'm sure hoping the adjustment of the brake rod is doable without removing the unit and replacing the rod. Getting too old and decrepit to lay under the dash.
 
After you found the smoking brakes, have you opened a bleeder screw on the rear cylinders to see if there is pressure there even after you released the pedal? One possibility that I experienced some years ago when working on an AMC Scrambler. The car owner sourced a oe correct master for the car. I put it in, which was a challenge on its own due to tight confines, and the brakes were locked up when I moved the car. Turned out that even though this was a correct master, the back bore of the cylinder, where the pushrod fits into, was a different depth dimension than what I took off. Kept the piston partially applied with the pedal released. Once I discovered that, I adjusted the rod to what it needed and was good to go.
On another project at the same shop, 67 Camaro, the car owner sourced brake parts through CPP. Fronts would stay partially applied after moving it. Had a defective proportioning valve. Also it had a bad booster, CPP unit too, which was another issue.
 
Stupid question, but what shape is the rubber hose in? Are you getting trash in the lines from a deteriorating rubber hose?
 
I did not try opening the bleeder screw and that is a good idea to confirm there is still pressure after releasing the brake pedal. I suspect there is but the current springs may be weak or wrong as well. When I replace the springs I will update this post after applying the brakes, checking for drag and then opening the bleed screw. I'm hoping the shoes are correct and still okay so I'm not delayed further trouble shooting this. Once the rears are corrected I will go to the fronts and check everything there. Might be the springs and cylinders are in need of replacement even though no drag issue that I know of going on. Always check them for adjustment when on the lift and have them dialed in pretty well so they don't pull one way or the other when braking hard.
 
As for the hose...that is a good question. It looks good from the outside. No trash when bleeding but I may not have moved enough fluid far enough to see that. The car was undercoated at the factory and none of that is on the hose. Nice on the outside and I'm sure has been changed but I did have some debris inside the wheel cylinders when I took them off. I chalked that up to be the overheating and stuck pistons. But the rubber boots on the cylinders were in good shape and I thought that odd. So I will check it further this time. I don't believe it's my pressure problem but certainly could explain the debris. Further to follow and thank you for the suggestion. Need to cross all the t's and dot all the i's going backward into this system because I don't know what someone else did or did not do. Also it's a cheap part to replace just in case.
 
As for the hose...that is a good question. It looks good from the outside. No trash when bleeding but I may not have moved enough fluid far enough to see that. The car was undercoated at the factory and none of that is on the hose. Nice on the outside and I'm sure has been changed but I did have some debris inside the wheel cylinders when I took them off. I chalked that up to be the overheating and stuck pistons. But the rubber boots on the cylinders were in good shape and I thought that odd. So I will check it further this time. I don't believe it's my pressure problem but certainly could explain the debris. Further to follow and thank you for the suggestion. Need to cross all the t's and dot all the i's going backward into this system because I don't know what someone else did or did not do. Also it's a cheap part to replace just in case.
Only reason I suggested it was I had the same problem, and the hose was the culprit. Lesson learned for me. I pay more attention to those hoses now.
 
Excellent video and nearly what I found in my rear cylinders. Definitely need to check that hose so tomorrow I will disconnect it after replacing the springs and if the shoes are okay, I want to check the system with new springs first just to see if any difference. The current hose may have had Dot 3 in it for years before the change to Dot 5. And if there is crud in the cylinders, and there was, it's probably in the hose too. The only difference is that I did get good flow of brake fluid when bleeding so it might not be too bad. Thanks for that video link.
 
Hoses can certainly delaminate internally and become a magic check valve while still looking good on the outside.
 
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