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1970 road runner Fuel Gauge issues

Lucky Lar

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Can’t get fuel gauge to read full when the tank is full of gas

I have 2 sending units, one brand new the other looks original, when I hook them up out of the tank the sending units & the gauge in the car work perfect

But when I put them back in the tank they will only go to a little under ¾ when the tank is full

Has anybody had the same issue, and is there a fix

Thanks larry
 
Last edited:
I'm dealing with a similar issue, but mine do the same thing out of the car too, so I suspect my gage itself. For you, I think you only have a couple possibilities. 1. Less than ideal, but so-so, ground when installed. Maybe try an extra ground wire to the sending unit. 2. Something is keeping the float from going up all the way. My guesses would be wrong sender, wrong tank, arm on float bent causing it to hit top of tank, car jacked up in rear end or front end causing an odd tank angle, rear end low so you can't actually fill tank completely (or would run out filler) so the gas station pump shuts off when the tank is only 3/4 full...something along those lines
 
My aftermarket sender does the same thing. You need to figure out the distance on the inside of the tank from top to bottom where the float sits. Then need to tweak the arm so full and empty (using an ohm meter) match that distance. I just deal with mine, until I can find a sender that needs no tweaking ! Fortunately I can look into the tank through the filler neck and get an idea of how far I can go before I need gas !
 
I'm dealing with a similar issue, but mine do the same thing out of the car too, so I suspect my gage itself. For you, I think you only have a couple possibilities. 1. Less than ideal, but so-so, ground when installed. Maybe try an extra ground wire to the sending unit. 2. Something is keeping the float from going up all the way. My guesses would be wrong sender, wrong tank, arm on float bent causing it to hit top of tank, car jacked up in rear end or front end causing an odd tank angle, rear end low so you can't actually fill tank completely (or would run out filler) so the gas station pump shuts off when the tank is only 3/4 full...something along those lines
I'm dealing with a similar issue, but mine do the same thing out of the car too, so I suspect my gage itself. For you, I think you only have a couple possibilities. 1. Less than ideal, but so-so, ground when installed. Maybe try an extra ground wire to the sending unit. 2. Something is keeping the float from going up all the way. My guesses would be wrong sender, wrong tank, arm on float bent causing it to hit top of tank, car jacked up in rear end or front end causing an odd tank angle, rear end low so you can't actually fill tank completely (or would run out filler) so the gas station pump shuts off when the tank is only 3/4 full...something along those lines
thanks
 
My aftermarket sender does the same thing. You need to figure out the distance on the inside of the tank from top to bottom where the float sits. Then need to tweak the arm so full and empty (using an ohm meter) match that distance. I just deal with mine, until I can find a sender that needs no tweaking ! Fortunately I can look into the tank through the filler neck and get an idea of how far I can go before I need gas !
Thanks
 
Finally was able to get the fuel gauge to read full with a full tank
Installed Bill Rolik sending unit, i could see that the neck on the BR unit sits lower in the tank than the one I pulled out & the first after market unit i bought
the other 2 units floats would hit the top of the tank in the 3/4 position
 
Finally was able to get the fuel gauge to read full with a full tank
Installed Bill Rolik sending unit, i could see that the neck on the BR unit sits lower in the tank than the one I pulled out & the first after market unit i bought
the other 2 units floats would hit the top of the tank in the 3/4 position
That's awesome news, I was looking into his stuff. Have heard nothing but good ... thanks for the update !
 
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