Sixpactogo
Well-Known Member
I had the same issue when I upgraded my car to the orange box. My problem had me baffled for a while with the same exact intermittent shut down.
My problem was a grounding issue with the orange box. I tried the coil replacement because it seemed too hot. Kept throwing new parts at it until I realized the orange box was not getting a good enough ground through the mounting screws. If it does not have a good ground, the circuitry in the box will get hot and open up. The circuit closes back up when it cools down.
When it shuts down on you, put your hand on the orange box. I bet it will be too hot to touch. People think the ECU failed but more than likely is the ground. Check it with an ohm meter. Should not read more than 3 or 4 ohms. between the box and battery neg.
My problem was a grounding issue with the orange box. I tried the coil replacement because it seemed too hot. Kept throwing new parts at it until I realized the orange box was not getting a good enough ground through the mounting screws. If it does not have a good ground, the circuitry in the box will get hot and open up. The circuit closes back up when it cools down.
When it shuts down on you, put your hand on the orange box. I bet it will be too hot to touch. People think the ECU failed but more than likely is the ground. Check it with an ohm meter. Should not read more than 3 or 4 ohms. between the box and battery neg.














