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Rook's 68 Charger - What have I gotten myself into this time?

Rook

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Hi folks,


My name’s Paul, and this is my first classic car project.
I’m especially interested in the sheet metal and fabrication side of things, so I’m looking forward to learning a lot as I work through this ’68 Charger build.

From what I could gather from the seller, the car was originally torn down for a restoration back in 2016, but the project stalled and the car was stored away then later changed hands with the current seller having too much on the plate to get it done.
There’s been a fair amount of patchwork repair—possibly due to limited availability of full panels at the time—so my thinking is we’ll likely need to scrap a lot of what's been previously done and start fresh in many areas. I’ll get into more detail of the ugly in a following post but as a spoiler its clear this car has had a hit on the front passenger side at one point.
For now, here are some overview photos some bad some good, I'm new to these cars so please feel free to share insights but be kind:


IMG_9431.JPG


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440 with a 727 transmission and an 8 3/4 based on the imagery I've seen online. Orange paint on the block implying its a later model motor thats likely been swapped in? Only have the VIN, no fender tag to work off of.
IMG_9448.JPG


WhatsApp Image 2025-04-26 at 09.36.42.jpeg


Maybe it was originally Burgundy before being resprayed to red?
You can also see the outline of the patching that was done around the arches and the front and rear sections of the quarter panel.

WhatsApp Image 2025-04-26 at 09.37.12 (2).jpeg

Looks like the trunk extensions and the outer fender wells have been patched (true for both sides) Not very impressed with the execution so we're probably going to need to take the quarters off and do this properly.
IMG_9439.JPG

I did find a pair of AMD outer wheel houses in the trunk though so maybe that was always someone's plan.
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I can still see what I believe is the lead filler - shame they approached the quarter panels the way that they did.
You can also see they replaced the panel on the back of the rear window before the trunk.

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The trunk floor looks okay with some patches having been done but since the car has been undersealed its hard to really tell whats hiding under there.
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It was also hard to see what was hiding underneath all the junk on the floor of the car..

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The good news is that as I went through the parts - its pretty complete as far as I could tell, maybe I can do a review of what I found in a following post before I get to the challenges at hand.

Thanks for taking the time to read up so far, I think im limited to 10 photos per post so I'll leave it here for now.
 
Paul it doesnt look bad at all. You will find out soon enough. Im doing a 70 right now and dont loss heart just take it 1 day at a time. Its not cheap to do one. There are plenty of good guys here that can help you . Baby Come Back; '70 Charger Restoration

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Hopefully you have some skills and access to more if needed on this. The body shell/structure/bolt ons are probably the toughest and most expensive part.
 
Thanks for the comments everyone!

Dave, I had a look through your build thread and its very motivating to see your car move through the stages.

Paul it doesnt look bad at all. You will find out soon enough. Im doing a 70 right now and dont loss heart just take it 1 day at a time. Its not cheap to do one. There are plenty of good guys here that can help you . Baby Come Back; '70 Charger Restoration

View attachment 1861430

Hopefully you have some skills and access to more if needed on this. The body shell/structure/bolt ons are probably the toughest and most expensive part.
Thanks for the comment, I have some fundamentals on Tig and with shaping sheetmetal but Im blessed with being around alot of smarter and more skillful people.


Now for the ugly:
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Looks to me like someone had a frame puller on the passenger apron. Also you can see that Apron has weld lines where it meets the firewall. Not the way its supposed to attach!
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From the firewall side its pretty clear its had the front apron welded on..
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View from the wheel well - strange patch was done here (both sides). I'm thinking its had a replacement front clip grafted on..

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View of the Frame Rails meeting the Torsion Bar Crossmember. Those dont look like factory welds - If it quacks like a duck..

That said, its not all doom and gloom. I picked up on these points when I first viewed the car and put in an offer I was happy with (budgeting for alot of replacement metal using AMD prices as a reference).

At this point I'm thinking to measure up the chassis (soon as I get the FSM I ordered) and see how much of the car is straight.
Thinking I'll use the good points for mounting to a frame jig and then adios the front end if its out of spec.

My unanswered question is this : What's the best approach to get the new frame rails to line up on a jig if I dont have straight rails to use as a reference?

Bonus pictures of what also lies ahead:

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yeesh

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the hood, trunk and passenger fender are thick with bondo.

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The welds on a plate around the door hinges.
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The rear support is getting crusty in some places. I think its likely the underseal is hiding even more.

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Radiator support is real crusty and has signs of damage.

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One of the various little patches around the car, this one on the driver side of the windshield.
 
Hi Paul I just started a 68 Charger myself, put it on a rotisserie 2 weeks ago and started on frame repairs. Mine needs rear quarters, wheelwells, floors, tail panels too.
Where are you located? A friend of mine has a set of front frame rails for sale fairly cheap.
 
A lot of work, but it will be worth it in the end. Looks like they closed up the blower motor hole with that patch.
 
Going to be revisiting the chassis alignment with a plumb bob tomorrow based off the FSM specs. In the interest of efficiency, I've taken a look at some images online to confirm that I'll be measuring the correct points. Feel free to share your feedback if for any reason Im not measuring from the right spot.
The K Frame measurement location "B" seems to be throwing me off.


Chassis Spec FSM.jpg

K frame Front.PNG

A - these seem to be the only pin holes on the front side of the k-frame to measure from.

Kframe Rear Charger.jpg

B- I think that would be where the torsion bar and control arm insert into - surely this cant be right? Only other point I see is "option 2"?
L&D Crossmember front frame rail diagram.PNG

"L" is the furthest back pinhole on the front frame rail. "D" & "C" are the pin holes in the torsion bar crossmember.
E.PNG

From what I could tell on the diagram, "E" is the bolt conecting the leafspring to the mount.

0 Line Mopar B body.PNG

"0" line being a bolt that seems to run the rear bumper support. Possibly where the leaf spring connects to?


Thanks in advance!
 
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