The Chrysler ignition ballast resistor used in the 1960s through 1972 for point systems, part numbers 2095501, 2196316, or 2275590, is also an open back, ceramic power resistor. This ballast resistor measures 0.5 - 0.6 ohms af 70-80 degrees Fahrenheit and has specific, expected thermal design properties.
The primary, or compensating, side of the dual resistor, part number 3656199, used with 1971 through early 1975 electronic ignition is the same type as the earlier point systems with an open back, ceramic housed, wire wound nominal 0.55 ohm resistor. The resistor performs the same thermal adjusted coil current/voltage stabilization as well as limiting the current through the power transistor of the ECU, protecting it, similar to the same action with points.
In later 1975 production, Chrysler adjusted the primary resistance in the dual ballast resistors to 1.25 - 1.5 ohms and also encased the resistor reducing the thermal action as part number 3874767. The effect of current limiting based on engine speed and temperature variation was lessened to a shorter effective range. Although the actual resistance specification changed, much of the literature specification did not.
In 1980, Chrysler revised the five pin electronic control unit (ECU) to remove the external auxiliary resistor connected to the fifth pin of the ECU. The resulting new two terminal ballast resistor (part number 4106340, 5206436, et.al.) is 1.25 ohms ( 1.12-1.38 ohms) for the primary circuit to the coil. The new ballast resistor eliminated the metal bracket and had a mount molded into the ceramic housing.
Initially, the aftermarket followed Chrysler's design for ballast resistors, but began substitutions and changes, as did Chrysler itself by specifying later four terminal and two terminal resistors with later resistance values for the earlier versions. Literature specification, including Chrysler documents and later specifications can vary. Some substitutions or changes for open back versus closed back have also occurred, although typically, 0.8 ohm or less is open back. Also physical changes, such as the molded mounting hole versus the metal straps, or different straps have been made.
Summary of Chrysler Production and Performance Ballast Resistors
Part Number | Usage | Terminals | Ohms | Notes |
1689336 | 1957 - 1959 | 2 | 0.5 | Screw terminal block and pigtail. |
1889545,
2010000,
2095262 | 1956 - 1961 | 2 | 0.5 | Metal case. Terminals: one spade, one screw. |
2095501,
2196316, 2275590,
4106140,
CH-452 | 1961 - 1972 | 2 | 0.5 | Metal strap, although some later manufacture might be with a molded mounting hole. Open back, although later issues such as 2275590 and 4106140 might be sealed back. |
2444641 | 1964 - 1968 | 2 | 0.25 | Used with Prestolite transistorized ignition. Open back. |
3656199 | 1971 - mid 1975 | 4 | 0.5/5 | Open back primary resistor. Sealed back auxiliary resistor. |
3874767,
CH-456 | Late 1975 - 1979 | 4 | 1.25/5 | Sealed back for both resistors. |
4106340, 5206436 | 1980 - 1989 | 2 | 1.25 | No metal strap. Sealed back. |
P2095501 | Direct Connection/Mopar Performance | 2 | 0.5 | Reissue of the original 2095501. Open back. |
P2444641 | Direct Connection/Mopar Performance | 2 | 0.25 | Reissue of the original 2444641. Open back. |
P5206436 | Direct Connection/Mopar Performance | 2 | 1.25 | Some listings show as 1.0 ohm. |
P4529795 | Direct Connection/Mopar Performance | 4 | 1.25/5 | Replacement for 3874767. |