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Rear main leak take three.Please help.

Where is it leaking? The seal itself? Or the cap sides. I wouldnt use RTV between the cap and block at the crank centerline. Anaerobic sealer should be used there, sparingly. Open the holes in the retainer by a 1/16". Install the retainer with the seal leave the side seals out. The retainer may not be centered in the block opening. The seal half in the retainer should center on the seal/crank. The side seals can force it out of alignment. Fill the side grooves with RTV instead. Never had a rear main leak doing it by this method.
Doug
Thank You DVW.It leaks front center of crank.Do you use stock or billet retainers
 
Thank You DVW.It leaks front center of crank.Do you use stock or billet retainers
I use the stock parts. Make the rear pan bolt holes aren't cracked from using a bolt that is too long.
Doug
 
yep my engine builder told me they have compared the newer seals with some NORS and found them to be a bit smaller in thickness so taking some off the retainer could help
This is a huge problem. I got called over to the local shop with a leaker on the dyno. The black FelPro seal removed from that engine was substantially smaller than the good viton seal I took with me that day. The viton seal solved the problem.
 
I'll pass along what helped me, which mostly was from one of our resident pro-builders (340Challenger).. whichever style retainer and seal you choose, keep this in mind. The block-side crankshaft seal journal is often not quite perfectly centered between the bolt holes. So when you set the retainer/seal down over the crank you need to go easy and 'wiggle' it some as you go.
In other words--let the seal go down evenly on the crank, so the seal dictates where the reatainer ends up sitting on the block. It's kind of a 'feel' thing. There is usually just enough room around the retainer to still fit in the block, but if it's way off you may get into enlarging the bolt holes (I've never had to go that far). The fact that you've tried different retainer/seal kits, and had one machined to no success points to the off-center problem. Machining the bottom of the retainer can worsen the issue, you get more 'squish' on the top of the seal and more gap on one or both sides.
 
I'll pass along what helped me, which mostly was from one of our resident pro-builders (340Challenger).. whichever style retainer and seal you choose, keep this in mind. The block-side crankshaft seal journal is often not quite perfectly centered between the bolt holes. So when you set the retainer/seal down over the crank you need to go easy and 'wiggle' it some as you go.
In other words--let the seal go down evenly on the crank, so the seal dictates where the reatainer ends up sitting on the block. It's kind of a 'feel' thing. There is usually just enough room around the retainer to still fit in the block, but if it's way off you may get into enlarging the bolt holes (I've never had to go that far). The fact that you've tried different retainer/seal kits, and had one machined to no success points to the off-center problem. Machining the bottom of the retainer can worsen the issue, you get more 'squish' on the top of the seal and more gap on one or both sides.
I'll pass along what helped me, which mostly was from one of our resident pro-builders (340Challenger).. whichever style retainer and seal you choose, keep this in mind. The block-side crankshaft seal journal is often not quite perfectly centered between the bolt holes. So when you set the retainer/seal down over the crank you need to go easy and 'wiggle' it some as you go.
In other words--let the seal go down evenly on the crank, so the seal dictates where the reatainer ends up sitting on the block. It's kind of a 'feel' thing. There is usually just enough room around the retainer to still fit in the block, but if it's way off you may get into enlarging the bolt holes (I've never had to go that far). The fact that you've tried different retainer/seal kits, and had one machined to no success points to the off-center problem. Machining the bottom of the retainer can worsen the issue, you get more 'squish' on the top of the seal and more gap on one or both sides.
Thanks Bean Head!
I'll pass along what helped me, which mostly was from one of our resident pro-builders (340Challenger).. whichever style retainer and seal you choose, keep this in mind. The block-side crankshaft seal journal is often not quite perfectly centered between the bolt holes. So when you set the retainer/seal down over the crank you need to go easy and 'wiggle' it some as you go.
In other words--let the seal go down evenly on the crank, so the seal dictates where the reatainer ends up sitting on the block. It's kind of a 'feel' thing. There is usually just enough room around the retainer to still fit in the block, but if it's way off you may get into enlarging the bolt holes (I've never had to go that far). The fact that you've tried different retainer/seal kits, and had one machined to no success points to the off-center problem. Machining the bottom of the retainer can worsen the issue, you get more 'squish' on the top of the seal and more gap on one or both sides.
Thanks Bean Head!I’m taking this advice sounds good to me.Two other members have found the same remedy as you shared with me.I still need to decide weather to go with the factory retainer cut .003. Due to the mains having .003 line honed off. Or try 440 source billet retainer as is. Ed
 
Thanks Jeremiah.Good point!I bore lined and squared my bell housing to the block after I built the engined.Ed
 
I'm no machinist but if you take .003 off the caps and align hone it can you expect to take the same material off the caps and block to end up true? (I would still think more would come off the caps than the block) If that's the case you would need .0015 off the retainer unless I'm missing some reason all the material would end up being removed from the block after the caps are cut.

I think before I cut it I would mount it up as is and take radial measurements.
 
I'm no machinist but if you take .003 off the caps and align hone it can you expect to take the same material off the caps and block to end up true? (I would still think more would come off the caps than the block) If that's the case you would need .0015 off the retainer unless I'm missing some reason all the material would end up being removed from the block after the caps are cut.

I think before I cut it I would mount it up as is and take radial measurements.
 
I'm no machinist but if you take .003 off the caps and align hone it can you expect to take the same material off the caps and block to end up true? (I would still think more would come off the caps than the block) If that's the case you would need .0015 off the retainer unless I'm missing some reason all the material would end up being removed from the block after the caps are cut.

I think before I cut it I would mount it up as is and take radial measurements.

Thank You INTMD8. I’m no machinist either. This is my first rodeo building a engine.I’m going to try to connect with the machinist again tomorrow.and go over this again with him. Thanks again for bringing that up.Ed
 
I always use the red seals. You be surprised how far off some of the side gaps are. Billet or factory.
Doug
 
I had 2 big block stroker motors that leaked. I had to fix both of them even with even with viton seal they still leaked. Till I machined .030 not .003 off. You can’t do this with a small block
 
I've never had to machine a seal retainer. Even after line bore.
Doug
 
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