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452 head spark plug help

My 77 452 heads have tapered seats with Autolite 25s in them.
 
FYI....

Late 1970s 440 heads with casting number 4006452 were machined differently for different spark plugs depending on the application. The following describes the differences, usages, and some part number reference information for the different spark plug styles used for these heads and other big block heads.

Heads With Gasketed 13/16" Hex Spark Plugs

Regular production passenger car and light truck big block wedge engines (350, 361, 383, 400, 413, 426 wedge, and 440) used 14mm, 3/8" reach, retracted (gasketed), 13/16" hex spark plugs. The spark plug openings have a machined area with a flat surface for the gasketed spark plugs. The 1976 - 1978 400 and 440 engines used head casting number 4006452. The raw 4006452 casting has a small bump in the spark plug hole area which is machined away for the use of the gasketed spark plugs for passenger car and light truck applications.

Heat ranges varied over the years depending on application, but original Chrysler, Mopar, and Champion spark plug numbers are listed in the following table:

ChryslerMoparChampionNotes
264291334P or P-34PJ-11YNon resistor
264298934PR or P-34PRRJ-11YResistor
264247535P or P-35PJ-13YNon resistor
343833435PR or P-35PRRJ-13Y, RJ-13YCResistor
244487066P or P-66PJ-14YNon resistor
3755854N/ARJ-87PResistor, platinum (1975+)

NOTE: Champion, and other companies, have consolidated heat ranges and application coverage. The current, or recent, Champion replacement for these spark plug numbers is RJ-12YC or RJ-12Y. The "C" denotes a copper core electrode.

Some current, or former, alternate brand crossover spark plug numbers (roughly equivalent to RJ-12YC) are included in the following table:

Brand NumberNotes
ChampionJ-12YNon resistor, discontinued
ChampionJ-12YCNon resistor
ChampionRJ-12YCResistor
ChampionJ-14YNon resistor, discontinued
Autolite85 or 86Resistor
Autolite75 or 76Non resistor, discontinued
ACR44SResistor
AC44S or B44SNon resistor, discontinued
Accel0437
Accel0437SShort
BoschW7FC
DensoW16PR-U or W16PRU
NGKBP5SNon resistor
NGKBPR5SResistor
Prestolite14-32Non resistor, J-11Y
Prestolite14-42Non resistor, J-13Y
Prestolite14R32Resistor, RJ-13Y
Prestolite14R42Resistor, RJ-87P
AtlasC59R, C61R or 461R Resistor, ~J-12Y, use C61R for J-13Y
Atlas461Non resistor, ~J-12Y
Atlas459RResistor, J-11Y
Atlas459Non resistor, J-11Y

NOTE: Numerous spark plug heat ranges and application variations exist. The heat range treatment and application coverage has also changed over the years. The foregoing listing is not all inclusive. Crossover between brands is also not always an exact match.

Heads With Tapered Seat 5/8" Hex Spark Plugs

1976 - 1979 440-3 industrial/truck engines used 14mm, 0.460" reach, tapered seat 5/8" hex spark plugs. The heads were the same raw 4006452 casting as other 440 and 400 heads, but were machined with a tapered seat for the smaller plugs, leaving a small bump below the opening. This small bump was to prevent accidental installation of the regular gasketed seat spark plugs. The smaller spark plugs allowed for additional cooling from the water jacket in the head. NOTE: The last 4006452 heads were cast in 1978, but production of the 440-3 engine continued into 1979 in the MB series motor home chassis.

1973 440-3 industrial/truck engines with casting number 3751213 heads also used 14mm, 0.460" reach, tapered seat 5/8" hex spark plugs. These heads were used into 1974 and 1975 for the same motor home applications. These heads used the same spark plugs as the 1976 - 1979 440-3 engine.

Original Chrysler, Mopar, and Champion spark plug numbers are listed in the following table:

ChryslerMoparChampionNotes
4091938555PXOBL-9Y

Champion OBL-9Y is discontinued. Former and current alternate brand crossover spark plug numbers include those listed in the following table:
Brand NumberNotes
ChampionBL-8Y or BL-9YDiscontinued
ChampionRBL-9YResistor, discontinued
ChampionRV-9YCResistor
ChampionRV-12YCHotter plug more suitable for use in passenger cars ,equivalent range to RJ-12YC.
Chrysler 3755840Hotter plug more suitable for use in passenger cars ,equivalent range to J-12YC or Mopar 557P.
Chrysler 3874312Hotter plug more suitable for use in passenger cars ,equivalent range to RJ-12YC or Mopar 556PR.
Chrysler3874311Resistor, RBL-9Y
Mopar555PRResistor, RBL-9Y
Atlas433RResistor, OBL-9Y
Atlas433RResistor, RBL-9Y
Autolite23
AutoliteAR23 or AR12Racing
NGK2623
NGK5034 or 4449Racing

Heads With Long Reach Gasketed 13/16" Hex Spark Plugs

Another head was used in 361 and 413 big block heavy duty trucks, industrial, and some marine, applications from the 1960s into 1974. These heads, casting number 2899943, used a 14mm, 3/4" reach, retracted (gasketed), 13/16" hex spark plug without a projected tip. The plugs have a slight angle mount similar to the small block LA engines. These heads have the water inlets on the front for the large high mounted water pump and completely different exhaust ports than conventional big block wedge engines. The original spark plugs for these heads and applications was Champion N6.


Excerpted from the document, "Big Block Head Spark Plug Size and Shape Differences", Gary Lewallen, aka Vaanth.
 
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