Reverse biggering.Smallerized....
Reverse biggering.Smallerized....
Reverse biggering.
I do laugh a lot on this site!!Smalltificated

Don't recall ever messing up an axle seal surface but have always been careful with axle removal etc.....Thanks for the excellent write up. One thing I do is put duct tape around seal surface of axle to protect it. Don’t ask me how I know!
I do, just a tiny nick. Even though I was careful. Had to tig that spot and turn it in a lathe. What a pain!Don't recall ever messing up an axle seal surface but have always been careful with axle removal etc.....
TIG welding the seal's contact area creates the real possibility of axle failure, due to taking the temper out of the shaft (reducing its local overall hardness), making the shaft prone to reduced torque capability (twist).....it was likely that the original seal surface was produced by centerless grinding after hardening.........just my opinion.....I do, just a tiny nick. Even though I was careful. Had to tig that spot and turn it in a lathe. What a pain!
Not if heat is limited and the weld is very tiny.TIG welding the seal's contact area creates the real possibility of axle failure, due to taking the temper out of the shaft (reducing its local overall hardness), making the shaft prone to reduced torque capability (twist).....it was likely that the original seal surface was produced by centerless grinding after hardening.........just my opinion.....
BOB RENTON
To the contrary.....localized heating, due to TIG welding, can cause internal stress point(s) which may lead to failure. What type of filler metal was used....was it compatible with the parent metal (percentage of carbon)....if cold rolled, was the area preheated b4 applying TIG. You would have been better off using a "speedy sleeve" for repairs to the damaged seal surface......just my opinion......Not if heat is limited and the weld is very tiny.
Housing ends?can I buy new correct tapered flanges for adjusting the bearings?
Hi there from the Netherlands. I stumbled on your (great) topic online. I pulled the axles this week, and a spacer button came along. The other one is lost, probably in the housing. So maybe, using your magnet method, I will not need to pull the diff out to retrieve to spacer button?! That would be amazing. I want to ask you, how did you install these spacer buttons back, with the diff still in the housing? Glued to axles, or a long stick/magnet device?Upon pulling the driver side I heard the dreaded Klunk of the spacer button diving out of the differential. Fuuuuudddggggeee!!!
So I rigged a retrieval tool out of an old curtain rod, weed eater string, and a rare earth magnet mounted to a 30-06 case. The bullet case fit inside the tube so when it was inside I could push it out and drop it into the rear end.
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Success!!!
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And everything back together.
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